Make: A DIY Nature Explorer Kit (from a Shoebox!)

I’m so glad I live in a world where there are Octobers.” I’m not sure whether it’s the cozy, colorful beauty of autumn or the knowledge that winter’s cold will be blowing in soon, but I could happily spend the whole month of October outside.

Our upcycled DIY shoebox trunk sitting on a white surface in front of a light blue background

Fall hides little surprises at every turn – from the corners of the backyard to the pond & park at the end of the street, or the marshy woods around the block. Inspired by the fun we’ve been having investigating the neighborhood, we decided to make this marvelous nature explorer’s trunk for outdoor escapades!

This upcycled DIY shoebox trunk for kids hides a whole kids nature explorer kit! Make your own with recycled supplies. | via barley & birch

Indiana Jones meets a future Rachel Carson, George Washington Carver, or Winona LaDuke in our special little explorer’s kit. Open the lid to reveal a neatly packed collection of nature observation tools – stowed securely for organization and safe travel! Like a minified pop-up science lab, this kit opens and stands on its own to create an on-the-go nook for nature investigation.

Whether your little outdoor-lover is more adventurer or naturalist, this cardboard case opens the door to imaginative STEAM-based learning & research.

Our open DIY nature explorer kit outside sitting on a houndstooth scarf in front of a tree

And here’s my favorite part…look closely, and you’ll see we managed to make the whole thing out of common household supplies and some cleverly recycled items from the trash bin. From start to finish this project is an adventure in sustainable learning.

Per the usual, I became slightly obsessed with making our trunk look like a proper mini replica of the real thing. As you can imagine, it turned into a bit more than your average 5-minute DIY. If you love the idea of this but don’t want to put in tons of time, don’t let my full process scare you away. There are so many ways to simplify the project, and you can take so many of these ideas and create a variation on ours.

Save a spot in your trunk for our outdoor explorer printable pack or free printable leaf activity kit. Use it on a backyard safari, or pair it with an incredibly cool upcycled DIY bug observation box!

For your own DIY nature explorer kit you’ll need:

Note: We prefer to shop locally or use what we have at home, but this list contains either our own printable products, or Woodpeckers Crafts, Etsy, Blick Art Materials, and/or Amazon affiliate links for reference. As Amazon Associates, we make a small commission on qualifying purchases.*


  • A sturdy shoebox
  • Scrap cardboard
  • A utility knife
  • Scissors
  • A paper bag or brown paper
  • A low-temp glue gun or craft glue
  • Rubber bands
  • A large eye knitting needle or similar
  • Leather cording (this is the kind I used) cotton rope, or similar
  • An old belt



  • Recycled containers (we reused the plastic jars our gummy vitamins come in)
  • Test tubes (I use this plastic kind for outdoor use)
  • A writing utensil and mini notebook or paper
  • A magnifying glass (for outdoor use I use this plastic kind)
  • A compass, small flashlight, kid-safe scissors, tap, etc.

Upcycled Shoebox DIY Nature Explorer Kit Instructions:

Prepare your trunk’s main cardboard pieces

Use a shoebox and two pieces of scrap cardboard for the base of your explorer trunk. Measure the inside of your shoebox, subtract a half-inch from all sides, then cut 2 pieces of scrap cardboard to those dimesions.
Use a shoebox and two pieces of scrapwood for the base of your explorer trunk.
Cut one long side of your shoebox lid at the top & bottom to create a flap (as shown at middle). This will create the “hinge” for your trunk lid.

Glue on the top of your shoebox and cover your shoebox with brown paper

Use a glue gun to glue the flap of your shoebox lid to your shoebox as shown below. Cover your shoebox with a brown paper bag or brown butcher paper (like you’re wrapping a school book!)
Cover your shoebox with a brown paper bag or brown butcher paper.
I wanted our explorer trunk to look like aged, worn leather, so I folded and crumpled up the grocery bag we used. When covering your box, use the glue gun liberally on all the flat sides and along the edges – this will hold the paper flat to your box. You can skip this step or paint your shoebox instead if you prefer!

Optional: Cover your inner cardboard pieces with paper

Cover your cardboard squares with colorful paper.
Cover your cardboard squares with colorful paper or foam sheets.
This isn’t a necessary step, but it adds a bit of bright color and makes your trunk look a bit more finished.

Prep your inner cardboard pieces for rubber band holders

Determine the placement of your nature explorer supplies. What would you like to hold in your explorer’s trunk? Place any items you’d like to include on your inner cardboard pieces and make small dots with a black pencil or marker on either side of each item as shown below. This is where you’ll put your rubber band holders to hold each item securely in your box.
Determine placement of your nature explorer supplies and poke holes for rubberband holders.
Use the point of scissors or a large blunt needle to poke holes for each rubber band holder.

Secure your elastic holders

Cut each of your rubber bands. Thread the end of a cut rubber band through a wide-eyed needle, then push the needle through the holes you made for each rubber band holder.
Thread cut rubber bands through the cardboard and tie small knots at the back to create your supply holders.

Secure the rubber bands to the cardboard with small knots at the back – leaving enough slack at the front that you’ll be able to slip your supplies in the elastic holders.

Glue the inner cardboard pieces into the shoebox

Put your supplies in the elastic holders to make sure they fit the way you’re expecting. Use hot glue to attach your cardboard squares to the inside of your shoebox.
Once you’re happy with your setup, use a hot glue gun to attach the large cardboard squares to the inside of your shoebox as shown.

Note: When gluing down the square on your shoebox lid, make sure it’s centered on the lid so your box can close completely. We initially glued it down flush against the outer edge and realized we couldn’t shut our box. If it’s hard to make sense of what I’m describing, you’ll figure it out as you make it!

Add a simple handle to your explorer’s trunk

Use braided leather cording, rope, or similar to create a simple handle. We made two holes on the side of our box, then threaded leather cording through the first hole.
Use braided leather cording, rope or similar to create a simple handle.
Make a knot on the inside, braid, then push through the other hole and knot to finish.

Decorate your explorer trunk!

Every explorer trunk needs some interesting explorer flair, right?! We used our nature explorer trunk sticker set, leather cording, and paper trunk corners, but you can add your own drawings, stickeres or decorations too!
Decorate your explorer trunk! We used our nature explorer trunk sticker set, leather cording and paper trunk corners.
Our nature explorer trunk sticker set includes full-color or outline-only templates for the trunk corners. Cut out, wrap around the corners (folding over at the edges as you would when wrapping a gift). Secure with hot glue.

Note: we glued our stickers onto the trunk for extra durability.

Finish by adding a wrap-around belt for travel

Recycle an old belt and wrap it around your explorer trunk for safe-carrying. In addition to making your trunk look authentic, the belt will hold the trunk closed when headed out on nature excursions.

If you don’t have a belt to recycle, you can use a shoelace, piece of ribbon, or thick rope instead.
Cut an old belt and wrap it around your explorer trunk for safe-carrying.
We trimmed our belt and added an extra hole to make it the perfect size. Using a sharp pair of scissors, we had no trouble poking a hole through the belt where needed and cutting off the edge. As always, exercise great caution if cutting with extra-sharp tools.

Pack your case and head outside!

Nature adventure awaits! The beauty of this flexible trunk is that you can change up the supplies you take every time you use it. What will you need for your first adventure?
This upcycled DIY shoebox trunk for kids hides a whole kids nature explorer kit! Make your own with recycled supplies. | via barley & birch
Note: I avoided putting breakable glass tools in our trunk, opting instead for plastic versions that will withstand some rough & tumble outdoor play. I can’t think of anything worse than opening this up to find a box of broken glass!

To be totally honest, I can’t even BELEIVE how well our trunk turned out in the end. It was one of those rare projects that came out exactly as I had pictured it (NEVER HAPPENS) and it has been the most fun accessory for afternoon excursions. I’m happy to report that after many trips around the backyard, our trunk and elastic holders have held up to heavy use well!

Our DIY nature explorer kit outside sitting on a houndstooth scarf in front of a tree

STEAM-based nature lessons to use with your nature explorer’s kit:

A closeup of our open DIY nature explorer kit outside sitting on a houndstooth scarf in front of a tree

Another benefit of this little trunk is that it can hold just about anything – let your imagination run wild with variations on the trunk theme and other ways to play with this cool case…

More ways to play with Your DIY shoebox explorer trunk

  • Poke holes in the tops of your recycled containers and fill your trunk with bug hotel-making supplies for an insect-themed kit.
  • Turn this into an art-on-the-go box by swapping your nature-collecting containers and test tubes for art materials.
  • Create an opportunity for dramatic play by creating a box fit for a doctor or veterinarian. You can wrap your shoebox with white butcher paper and add a medical symbol instead of stickers.
  • Trade exploration supplies for detective accessories or magic tricks!

Looking for a mini activity book like ours that you can pack into your trunk? Good news – that’s part of our Nature Explorer Printable Pack! Filled with pages of outdoor observation and exploration prompts, it’s perfect for hours of self-led nature learning and play. Or toss a good read into your kit with one of our favorite nature-themed picture books.

Our open DIY nature explorer kit outside sitting on a houndstooth scarf in front of a tree

For another way to enjoy collected nature with your littles, try making an incredibly simple (but stunning!) gradient leaf banner. Or try a very unique art-making process with our photocopied fall leaf collages using a totally unique and unexpected process.

Itty-bitty nature adventurers might enjoy using their nature finds to make playdough fairy forests, or spending an afternoon sorting mouse mail.

Have more shoeboxes? Try another STEAM-powered shoebox upcycle with our MCM-inspired shoebox house tutorial – young designers and future architects will love this one!

*A note about affiliate links: We strive to use simple, earth-friendly supplies that can be purchased locally whenever we can, but sometimes we find the best universally available options, a rare eco-friendly find, or a niche product only available on Blick Art Materials, Amazon, Etsy, or Woodpeckers Crafts. When included in our supply list, these products are affiliate links, and if you click through to make a purchase we receive a small commission that helps us re-order these supplies!

Amanda Eldridge
Amanda Eldridge

With a passion for cultivating imagination, Amanda aims to help kids and families discover their creative potential through art, play, adventure, activism, conservancy, and community. Amanda has a background in graphic design, environmental design, and art curation. When not playing with ideas and designs for barley & birch, she enjoys working in freelance design, art, and illustration.

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  1. Aloha from Hawai’i! This is an absolutely genius activity! I can’t wait for my public library to open for storytimes so we can make Explorer Kits for some island exploring. What an exciting series of storytimes I can plan for littles up to age 4 and for early elems in grades K-2. Mahalo, thank you from this Children’s Librarian.

    • Brenda, aloha! Thank you so much for your kind comment. Libraries are one of my very favorite places to regularly visit, so I’m just giddy that you’ve found a project here you can use in yours. I hope your visitors have so much fun on their adventures when you reopen. Island exploring in Hawai’i…oh those lucky little readers!! Mahalo, from this library lover.

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